Process Lighting – Lumiglas Luminaires

Process Lighting - Lumiglas Luminaires

Lumiglas luminaires are used for tanks, boilers, silos, mixers and other vessels that require some degree of visual inspection. Often, these vessels too dark for level detection and to view important process stages. CMC Technologies offers the Lumiglass range of Explosion proof (Ex) and non-explosion proof  lights and sight glass lights (luminaires) that are designed with safety in mind for hazardous and non-hazardous purposes for a variety of applications.

Our sight glass lights, including luminaires, sight glass and light combinations, sanitary and large vessel light ports, are available in many different sizes and options. Lumiglas luminaires can be used with a variety of sight glass sizes and styles (including Metaglas), with outputs from 5 to 150 watts, and can be ordered suit any voltage requirement.

Lumiglas luminaires are available with aluminum or stainless steel construction and, depending on the size and wattage, can be equipped with momentary push button switches for safety and longevity. Remote or pneumatic timers and pushbutton switches are also available as Lumiglas light accessories. A new series of  Lumiglas LED Luminaires is now available.

When deciding upon a proper luminaire for your application, be sure to consider all of the properties of the light. The size, weight, voltage, wattage, materials of construction, mounting configuration, and light pattern (Lux diagram) are all very important factors you should be aware of.

Process Lighting – Non-Explosion Proof

Lumiglas Luminaire – Lumistar

· Also available in LED technology
· The classic ‘half moon’ version for combined sight and light glass
· Suits Lumiglas Sight Glass Fitting, circular DIN 28120 or similar
· Nominal dia: DN 50 to DN 200
· Operating voltage: 24V AC/DC, 12V / 230V on request
· Power, depending on size: 20W, 50W or 100W
· Standard product with momentary push button

Lumiglas Luminaire – SLM

· Also available in LED technology
· A version of the ‘Lumistar’ adapted for use with
· Lumiglas Screwed Sight Glass Fitting MV
· Nominal dia: DN 65 to DN 125
· Operating voltage: 24V AC/DC
· Power, depending on size: 20W, 50W or 100W
· Luminaire is fastened to branch nozzle by slotted cover nut
· Standard product with momentary push button
· Model in stainless steel available, refer to Lumistar Luminaire ‘ME’

Lumiglas Luminaire – ME

· Also available in LED technology
· A stainless steel version of the ‘Lumistar’ adapted for use with
· Lumiglas Screwed Sight Glass MV
· Nominal dia: DN 65 to DN 125
· Operating voltage: 24V AC/DC
· Power, depending on size: 20W or 50W
· Luminaire is fastened to branch nozzle by slotted cover nut
· Standard product with momentary push button

Lumiglas Luminaire – USL05

· Also available in LED technology
· Fully Sealed Lumistar Sight Glass Luminaire with cover glass
· Compact yet powerful light
· Suits Lumiglas Sight Glass Fitting, circular DIN 28120/28121 or similar from size DN 40 and Lumiglas Screwed Sight Glass Fitting MV from DN 65
· Operating voltage/power: 24V / 20W or 50W (without internal transformer) 120V / 230W, 12V / 5W (with internal transformer)
· Secured by hinged bracket or adapter flange

Lumiglas Luminaire – USL06

· Also available in LED technology
· Fully Sealed Lumistar Sight Glass Luminaire with cover glass
· Suits Lumiglas Sight Glass Fitting, circular DIN 28120/28121 or similar from size DN 50 and Lumiglas Screwed Sight Glass Fitting MV from DN 65 to DN100
· Operating voltage: 12V, 24V, 120V, 230V
· Power, dependant on operating voltage, up to 100W
· Secured by hinged bracket or adapter flange

Lumiglas Luminaire – USL07

· Fully Sealed Lumistar Sight Glass Luminaire with cover glass
· Suits Lumiglas Sight Glass Fitting, circular DIN 28120/28121 or similar from size DN 50 and Lumiglas Screwed Sight Glass Fitting MV DN 100/125
· Operating voltage: 12V, 24V, 120V, 230V
· Power, dependant on operating voltage, up to 100W
· Secured to sight glass flange by twin brackets fastened
· This Luminaire has a particularly large light exit and reflector

Lumiglas Luminaire – ESL25

· Fully Sealed Lumistar Sight Glass Luminaire with cover glass, all stainless steel
· Compact yet powerful light
· Suits Lumiglas Sight Glass Fitting, circular DIN 28120/28121 or similar from size DN 40 and Lumiglas Screwed Sight Glass Fitting MV from DN 65
· Operating voltage/power: 12V, 24V / 20W, 50W (without internal transformer) 120V / 230W, 12V / 5W or 10W (with internal transformer)
· Secured by hinged bracket or adapter flange
· Modified by an inside mounting flange specially for Aseptik Technology

Lumiglas Luminaire – ESL26

· Fully Sealed Lumistar Sight Glass Luminaire with cover glass, all stainless steel
· Suits Lumiglas Sight Glass Fitting, circular DIN 28120/28121 or similar from size DN 50 and Lumiglas Screwed Sight Glass Fitting MV from DN 65 to DN100
· Operating voltage: 12V, 24V, 120V, 230V, 240V
· Power, dependant on operating voltage, up to 100W
· Secured by hinged bracket or adapter flange

Lumiglas Luminaire – ESL51-LED

The new miniature sight glass luminaire Lumistar ESL 51-LED is the modified follow-up version of the Lumistar USL 01 halogen. This new small-size luminaire has been specifically developed for applications where there is limited space.
The ESL 51-LED is the perfect system solution for use in biotechnology, in the pharmaceutical, chemical and food processing industries, and in general process engineering as well.

Ideal combination of flush design and smooth surface:
This sight glass luminaire is designed for mounting on sight glass fittings in universal applications.
It is practical either in combined sight and light ports (single-flange version) or with separate ports (two-flange version).
Integrated fastening clamp enables attachment to Lumiglas wiper unit SW I.

Lumiglas Luminaire – USL01

· Fully Sealed Lumistar Sight Glass Luminaire with cover glass, super compact, all stainless steel
· Suits all Lumiglas Sight Glass Fittings from size DN 25
· Operating voltage/power: 12V, 24V / 5W, 20W
· Secured by mounting clamp (for SW I) or hinged bracket

Lumiglas Luminaire – USL03

· Also available in LED technology
· Fully Sealed Lumistar Sight Glass Luminaire with cover glass, super compact, all stainless steel
· Suits all Lumiglas Sight Glass Fittings from size DN 25
· Operating voltage/power: 12V, 24V / 20W, 50W
· Secured by hinged bracket

Lumiglas Luminaire – USL13

· Also available in LED technology
· Fully Sealed Lumistar Sight Glass Luminaire with cover glass, compact, all stainless steel
· Suits all Lumiglas Sight Glass Fittings from size DN 25
· Operating voltage/power: 12V, 24V, 120V / 20W, 50W
· Secured by hinged bracket

Lumiglas Luminaire – USL15

· Also available in LED technology
· Fully Sealed Lumistar Sight Glass Luminaire with cover glass, compact, all stainless steel
· Suits all Lumiglas Sight Glass Fittings from size DN 50
· Operating voltage/power: 12V, 24V, 120V / 20W, 50W, 100W, with transformer 120V, 230V / 5W, 10W
· Secured by hinged bracket

Lumiglas Luminaire – USL31

· Fully Sealed Lumistar Sight Glass Luminaire with cover glass, compact, all stainless steel
· Outside diameter: 24 mm
· Light output = 14 mm
· Operating voltage/power: 12V / 5W or 24V / 20W

Lumiglas LumiView 33 / 35

· Fiber Optic Light with Sanitary Sight Window
· Provides viewing and lighting through a single port, where limited space or connection make the use of conventional luminaire difficult
· Can be used separately or incorporating a MetaClamp® system with Metaglas® safety windows
· The rigid fiber optic light attaches directly to the sight glass, eliminating separate mounting of the light source
· Housing: 316 Stainless Steel, NEMA 4X & IP65
· Power: 12V, 24V, 120V
· Built-in momentary on/off switch allowing easy operator use and extended bulb life

Lumiglas LumiStar3000™ 16 / 36

· Ultra-bright LED provides 3000 lumens at full brightness, four times the light output than a typical 100-Watt halogen light.
· LEDs have long service life and are vibration and impact resistant
· The luminaire is capable of continuous operation
· Cool operation with tempearture-based currently limiting and automatic dimming; over temperature shutdown
· It mounts on sight glass fittings for use in combined sight and light ports (single port version) or arranged separately (two port version).
· Smart design with four modes of operation: flashlight mode (momentary), timed mode, continuous mode, and dimmer mode
· Housing: 316 Stainless Steel, NEMA 4 & 4X & IP65
· Operating Voltage: 24V (AC or DC), or 110-240V AC

Process Lighting – Explosion Proof

Lumiglas Luminaire Type USL05-Ex, USL05-Ex-LED

· gr_ex_black_13 II 2G Ex d IIC T3/T4/T6/120°C Gb
· gr_ex_black_13 II 2D Ex tb IIIC T80/T120/T130/T195°C Db
· Suitable for Explosion hazardous areas: Temperature Class: to T6 (depending on power rating)
· Ambient temperature: up to 60°C
· Suits Lumiglas Sight Glass Fitting, circular DIN 28120/28121 or similar from size DN 40 and Lumiglas Screwed Sight Glass Fitting MV from DN 65
· Operating voltage: 12V, 24V, 120V, 230V
· Power, depending on voltage: up to 20W
·  Secured by hinged bracket or adapter flange

Lumiglas Luminaire Type USL06-Ex

· gr_ex_black_13 II 2G Ex d (e), IIC T3/T4 Gb
· gr_ex_black_13 II 2D Ex tb IIIC T195°C/T130°C/T120°C/T80°C Db
· Suitable for Explosion hazardous areas
· Temperature Class: to T4(depending on power rating)
· Ambient temperature: up to 60°C II C (all explosion classes)
· Suits Lumiglas Sight Glass Fitting, circular DIN 28120/28121 or similar from size DN 50 anx Lumiglas Screwed Sight Glass Fitting MV from DN 65 to DN100
· Operating voltage: 12V, 24V, 120V, 230V, 240V
· Power, depending on voltage: up to 50W
· Electric connection: Version I: resin cast gland/cable tail, Version II: terminal box and cable gland
· Secured by hinged bracket or adapter flange

Lumiglas Luminaire Type USL07-Ex

· gr_ex_black_13 II 2G Ex d (e), IIC T3/T4 Gb
· gr_ex_black_13 II 2D Ex tb IIIC T195°C/T130°C/T120°C/T80°C Db
· Suitable for Gas (Zone 1) and Dust (Zone 21) Explosion hazardous areas
· Temperature Class: to T6 or T80°C (depending on power rating)
· Ambient temperature: up to 60°C II C (all explosion classes)
· Suits Lumiglas Sight Glass Fitting, circular DIN 28120/28121 or similar from size DN 50 and Lumiglas Screwed Sight Glass Fitting MV from DN 100/125
· Operating voltage: 12V, 24V, 120V, 230V, 240V
· Power, depending on voltage: up to 50W
· Electric connection: Version I: resin cast gland/cable tail, Version II: terminal box and cable gland
· Secured to sight glass flange by twin brackets fastened
· This Luminaire has a particularly large light exit and reflector

Lumiglas Luminaire Type ESL25-Ex, Stainless Steel

· gr_ex_black_13 II 2G Ex d IIC T4/T6 Gb
· gr_ex_black_13 II 2D Ex tb IIIC T130°/T80°C Db
· Suitable for Explosion hazardous areas
· Temperature Class: to T6(depending on power rating)
· Ambient temperature: up to 60°C
· Suits circular sight glass fittings to DIN 28120/28121 or similar from size DN 40 and screwed sight glass fittings DIN 11851 from DN 65 Operating Voltage 12V, 24V, 120V, 230V
· Power, depending on voltage: up to 20W
· Secured by hinged bracket or adapter flange
· Modified by an inside mounting flange specially for Aseptik Technology

Lumiglas Luminaire Type ESL26-Ex, Stainless Steel

· gr_ex_black_13 II 2G Ex de IIC T3/T4 Gb
· gr_ex_black_13 II 2D Ex tb IIIC T195°C T130°C Db
· Suitable for Explosion hazardous areas
· Temperature Class: to T4 (depending on power rating)
· Ambient temperature: up to 60°C
· Suits circular sight glass fittings to DIN 28120/28121 or similar from size DN 50 and screwed sight glass fittings DIN 11851 from DN 65 to DN100
· Operating Voltage 12V, 24V, 120V, 230V, 240V
· Power, depending on voltage: up to 50W
· Electric connection: terminal box and cable gland
· Secured by hinged bracket or adapter flange

Lumiglas Luminaire Type ESL55-LED-Ex, Stainless Steel

· gr_ex_black_13 II 2G Ex d IIC T6 Gb
· gr_ex_black_13 II 2D Ex tb IIIC T80° Db
· Suitable for Explosion hazardous areas
· Temperature Class: to T6
· Ambient temperature: up to 40°C
· Suits circular sight glass fittings to DIN 28120/28121 or similar from size DN 40 and screwed sight glass fittings DIN 11851 from DN 65
· Operating Voltage 24V, 120V-230V
· Power 11 W
· Secured by hinged bracket or adapter flange
· Modified by an inside mounting flange specially for Aseptik Technology

Lumiglas Luminaire Type ASL55-LED-Ex, Aluminium

· gr_ex_black_13 II 2G Ex d IIC T6 Gb
· gr_ex_black_13 II 2D Ex tb IIIC T80° Db
· Suitable for Explosion hazardous areas
· Temperature Class: to T6
· Ambient temperature: up to 40°C
· High operating time by Hi-Power LED’s
· Suits circular sight glass fittings to DIN 28120/28121 or similar from size DN 40 and screwed sight glass fittings DIN 11851 from DN 65
· Operating Voltage 24V, 120V-230V
· Power 11 W
· Secured by hinged bracket or adapter flange

Lumiglas Luminaire Type REL01-Ex

· gr_ex_black_13 II 2G Ex ia C T4/T5/T6 – intrinsically safe
· gr_ex_black_13 I M2 Ex ia I Mb
· The REL01 unit has been designed to fit snugly into the side of rectangular / longitudinal sight glasses, length = 250 mm
· The Luminaire REL 01 comes ready for fitting, 2 screws enable it to be bolted straight onto the cover flange of the longitudinal sight glass
· Operating Voltage / Power: 24V / 2W
· Where the Luminaire is to be used in explosion hazardous areas, connection must be to an intrinsically safe power supply circuit.

Vehicle Lighting – Explosion Proof

Luminaires for vehicles used in Ex category environments must not only meet all requirements on driving safety, but also need to comply with the Ex directives specified by ATEX. At the same time, they are expected to be reasonably priced.

These complex demands are met by Lumistar Ex vehicle luminaires which are approved for use in potentially explosive environments: Gas: zone 1 and 2; Dust: zone 21 and 22.

Application:
Primarily used on special vehicles operating in the industrial sector, such as fork lifters, stacker trucks, tank trucks, etc., that are mainly driven in explosion hazardous environments.

Variants of Lumiglas VISULEX Ex vehicle luminaires:
1. Driving lights – front headlight or reversing light
2. Flasher – direction indicator (front)
3. Combined brake light, rear lamp and rear flasher

· General technical data:
– Protection: IP65 and IP67 acc. to DIN EN 60529
– Ambient temperature range: -20°C to +40°C

Criteria for all Lumistar Ex vehicle luminaires:

· Explosion protection:
These lamps meet the essential health and safety regulations by complying with the directives for:
a) Gas
– EN 60079-0:2012 General Requirements
– EN 60079-1:2007 Flame-proof Enclosures
– EN 60079-7:2007 Increased Safety (relates to terminal box)
– Explosion group: IIC (covers IIA and IIB)
– Temperature class: 120°C
b) Dust
– EN 60079-0:2009 General Requirements
– EN 60079-31:2009 Protection by Enclosures
– Explosion group: IIIC (covers IIIA und IIIB)
– Temperature class: T120°C

· Components, design and materials:
– Body of luminaire: corrosion-resistant cast aluminium alloy, GK-Al Si 10 Mg
– Lens: unit consisting of aluminium ring and glass with O-ring seal
– USL 45 A-Ex: Screw-on glass lens with calotte: Unit consisting of aluminium ring with polycarbonate (Makrolon) calotte.

Lumiglas Lumistar Ex vehicle luminaire type USL 07-Ex

1. Front lamp or reversing light

· Rated voltage: 24 V AC/DC
· Certification: EC Type-Examination Certificate
– BVS 08 ATEX E 136
– gr_ex_black_13 II 2G Ex de IIC 120°C Gb
– gr_ex_black_13 II 2D Ex tb IIIC T120°C Db

Lumiglas Lumistar Ex flashing luminaire type USL 45A-Ex

2. Flashing Light

· Rated voltage: 12 V, 24 V AC/DC, with 5 W halogen lamp
· Connecting lead: 5 m H07RN-F, 3×1.0mm² (included)
· Flasher relay: required externally (installed in vehicle!)
· Certification: EC Type-Examination Certificate
– BVS 08 ATEX E 134
– gr_ex_black_13 II 2G Ex d IIC 120°C Gb
– gr_ex_black_13 II 2D Ex tb IIIC T120°C Db

Lumiglas Lumistar Ex combination luminaire type USL 46-Ex

3. Combined brake light, rear lamp and direction indicator flasher

· Rated voltage: 12 V, 24 V DC with 7 W LED illuminant
· Certification: EC Type-Examination Certificate
– BVS 08 ATEX E 135
– gr_ex_black_13 II 2G Ex de IIC 120°C Gb
– gr_ex_black_13 II 2D Ex tb IIIC T120°C Db
· Mounting: Using either a hinged bracket or a (customised) three-point fastening